VW Polo S2000 – Rally Car

Year: 2008 – 2009 | 2010 – 2011

Project

Automotive sports are always attractive with their adrenaline and strong emotions. These are large-scale projects of companies that require specialized teams. Adapted to cars, tailored to a particular class of rally races and rally championships. I was invited to two consecutive projects aimed at developing rally cars. The specific invitation came from Volkswagen Hobby Car Ltd., Ruse – an authorized representative of Volkswagen cars. The company was developing car adaptation activities for local and international rally championships. We participated in the projects with ten people – specialists in certain areas, for the purpose of developing rally cars. As a basis for the development of both projects were used Volkswagen Polo – model 2008.

One of the Final Variants of a VW Polo S2000 Rally Car Complete with Body Kit – Final Product – Composite Products

“Fender Flares” for Front and Rear Fenders – Final Product – Composite Products

Front Bumper Air Intake Vents for Cooling Brake Discs – Final Product – Composite Products

Lightweight Front Hood with Modified Warm Air Redirection Zone – Final Product – Composite Product

Lightweight Front Side Car Doors with Modified Inner Zones – Final Product – Composite Products

Set of Car Roof Vent and Internal Panel for Directing and Regulating the Air Flow – Final Product – Composite Products

Development

The projects were oriented to international class rally cars – the Volkswagen Polo S2000. I designed and manufactured products to optimize them: weight reduction car hood with hood scoop; manufacture and weight reduction of side car doors; fender flares on front and rear fenders; car roof vent – roof scoop and internal roof scoop detail; front bumper additives to cool the brake discs; a number of other structural and functional details in the car exterior and car interior. I also took part in the complete adaptation of car bodywork: dismantling parts of the exterior and interior of the car; weight reduction of car body and cutting metal body details; removal of anti-corrosion rubber coating from the car body; assembly of car interior, car exterior and composite products. Both cars participated in Rally Bulgaria before being sold to buyers from Bulgaria and Denmark.

“VW Polo S2000 – Rally Car” is part of the products of Vehimotus – a sub-brand of Solo Form.
The project is part of the direction for investing in brand and products – https://solo-form.com/en/investing/brand-and-products-vehimotus/

Conceptual Development
3D Modeling
Models and Prototypes
Adaptation of Manufacturing